Microcentric Grinder Rebuilding & CNC Upgrades: The Fix for Precision Loss
- Oct 23, 2025
- Jeff Haines
When precision grinding operations start missing tolerances, the financial impact is hard and fast. Scrap rates climb, rework orders pile up, and customer complaints follow. For manufacturers relying on microcentric grinders to achieve tight tolerances in high-volume production, precision loss isn’t just a technical problem—it’s a business crisis.Microcentric grinders serve as the backbone of precision …
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Top 7 Signs It’s Time to Consider Hybrid Grinder Remanufacturing
- Oct 15, 2025
- Jeff Haines
In modern manufacturing, industrial grinders are not just tools—they are high-precision assets that are critical to production. When a grinder’s performance falters, so does your entire operation.While purchasing new equipment is one option, it often comes with a prohibitive price tag and extensive lead times. This is where hybrid grinder remanufacturing offers a strategic advantage. …
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Retrofitting Precision Grinders: A Deep Dive into Landis OD Grinder CNC Upgrades
- Sep 26, 2025
- Jeff Haines
In a high-stakes manufacturing environment, precision grinders are the backbone of production. Even small mechanical failures in these workhorses can trigger a cascade of problems, from costly downtime and poor surface finishes to serious operator injuries. Common issues like obsolete parts, frequent breakdowns, and a lack of available spares can bring operations to a halt. …
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Hybrid Grinder Remanufacturing: The Smartest Way to Modernize Your Equipment?
- Sep 09, 2025
- Jeff Haines
Older grinding machines present most leaders in manufacturing with a familiar dilemma. These workhorses often feature robust mechanical foundations built to last decades, yet their outdated electronics create significant operational challenges. High maintenance costs, declining efficiency, and difficulty finding skilled operators who understand legacy systems all contribute to mounting pressure on your bottom line.When faced …
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Comparing Heald, Bryant, and Nova Mechanica ID Grinders: Precision Solutions for Aerospace and Automotive
- Aug 22, 2025
- Jeff Haines
In aerospace and automotive manufacturing, internal diameter (ID) grinders are essential for achieving micron-level precision in components like bearing races, cylinder bores, and turbine parts. Heald, Bryant, and Nova Mechanica are leading brands, each offering unique strengths rooted in their histories and technological advancements. This blog compares their capabilities, focusing on GCH Machinery’s grinder retrofitting …
Read MoreOptimizing Performance in Your Existing Gardner Double Disc Grinders Through Retrofitting Services
- Aug 12, 2025
- Jeff Haines
Gardner double disc grinders have long been the backbone of precision manufacturing operations worldwide. These robust machines deliver the accuracy and consistency that manufacturers rely on for producing high-volume precision-quality parts. However, as these workhorses age, performance challenges inevitably emerge. These challenges include higher scrap rates, decreased tolerances, longer cycle times, and increased maintenance costs …
Read MoreWhen to Make the Switch: Automated Grinding Machines Guide
- Jul 29, 2025
- Jeff Haines
From automotive components requiring exact tolerances to aerospace parts demanding flawless surface finishes, grinding operations directly impact product quality and profitability. Yet many manufacturers still rely on manual grinding processes that struggle to meet modern demands. Rising production volumes, skilled operator shortages, and increasingly tight quality specifications create mounting pressure on traditional grinding workflows. Labor …
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The Grinder Upgrade Audit: How to Know What Your Grinding Machine Actually Needs
- Jul 29, 2025
- Jeff Haines
Manufacturing costs are climbing, and every dollar spent on equipment upgrades needs to deliver measurable results. But how do you determine whether your grinding machine requires a simple fix, a comprehensive retrofit, or complete replacement?A grinder upgrade audit provides the answer. This systematic evaluation of your grinding equipment helps identify performance gaps, safety concerns, and …
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Revitalize Your Grinding Machine with a Siemens CNC Retrofit
- Jul 03, 2025
- Jeff Haines
Aging grinding machines can often appear to be near the end of their usefulness, but this isn’t always the case. While the mechanical components of your machine may still be in excellent condition, you might find that outdated CNC controls (the “brains” of the machine) are seriously limiting your productivity, precision, and profitability. If this …
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Precision vs. Accuracy in Grinding: Solving Quality Issues That Cost You Time and Money
- Jun 24, 2025
- Jeff Haines
Consistent grinding quality is a critical driver of success in machining. Achieving precision and accuracy in grinding processes can make or break product performance, customer satisfaction, and ultimately, your bottom line. Yet when manufacturers confuse precision and accuracy in their operations, they risk falling into costly quality issues. This blog will help clarify the critical …
Read MoreThe Complete Guide to Centerless Grinder Rebuilding: Upgrading with Automation for Maximum ROI
- May 30, 2025
- Jeff Haines
In today’s competitive manufacturing environment, efficiency, precision, and cost-effectiveness are more important than ever. Aging centerless grinding equipment can become a bottleneck—but investing in centerless grinder rebuilding with integrated automation provides a smart, future-ready solution. At GCH Machinery Retrofit, we specialize in centerless grinder remanufacturing that not only restores your equipment to like-new condition but …
Read MoreThe Science Behind Grinding: How Precision Impacts Your Bottom Line
- May 21, 2025
- Jeff Haines
In the world of manufacturing, precision is more than just a buzzword—it’s the difference between efficiency and waste, profit, and loss. Grinding machines are at the heart of many industries, ensuring components meet exact specifications for performance and durability. But not all grinding machines are created equal, and a properly remanufactured machine can offer the …
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How to Extend the Lifespan of Your Toyoda GL-6A Grinding Machine through Remanufacturing
- Apr 30, 2025
- Jeff Haines
Grinding machines, like the Toyoda GL-6A, are the backbone of precision manufacturing. Over time, these machines can experience wear and reduced efficiency. However, remanufacturing by trusted professionals such as GCH Machinery offers an effective and sustainable way to restore your machine to peak performance. By partnering with GCH Machinery, you can extend the lifespan of …
Read MoreHow Remanufacturing the Gardner SDG6-30 Improves Accuracy and Consistency
- Apr 22, 2025
- Jeff Haines
Precision grinding stands at the heart of efficient and consistent manufacturing processes, particularly when it comes to double disc grinding. Among the most trusted machines for this task is the Gardner SDG6-30 double disc grinder, known for its reliability and efficiency. However, like any machine, time and continuous use can degrade its performance, affecting the …
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Maximize Your Besly DV2 Performance Through Expert Remanufacturing
- Apr 02, 2025
- Jeff Haines
The Besly DV2 double-disc grinder has long been recognized for its reliability and precision in high-volume production environments. However, like all machinery, wear and tear can affect its performance over time. This aging process often leads to challenges such as diminished grinding accuracy, inefficiency and costly repairs, leaving business owners faced with a critical decision: …
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Upgrades and Retrofits for the Toyoda Select G100-II Grinder
- Apr 02, 2025
- Jeff Haines
The Toyoda Select G100-II grinder has long been a top choice for precision grinding in manufacturing. Renowned for its durability and reliability, this cylindrical grinder plays a vital role in producing high-quality components across various industries. However, like any machine, even the trusted G100-II can benefit from periodic upgrades and retrofits to stay relevant in …
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Case Study – How GCH Machinery Remanufactured a Blanchard 32-60 Grinder for Refiner Plates
- Mar 06, 2025
- Jeff Haines
Efficient, precise and modern machinery is crucial in today’s manufacturing landscape, where even the smallest inefficiencies can disrupt operations and increase costs. That’s why GCH Machinery specializes in remanufacturing industrial grinders, transforming outdated models into high-performing, state-of-the-art equipment. This case study explores how GCH Machinery remanufactured a Blanchard 32-60 grinder for refiner plates, revolutionizing its …
Read MoreCase Study: How GCH Machinery Remanufactured the 340-20 Centerless Grinder for Bars
- Mar 04, 2025
- Jeff Haines
GCH Machinery has been a trusted leader in precision grinding solutions, providing top-tier services to manufacturers worldwide. Known for engineering prowess and cutting-edge technology, GCH Machinery continually pushes the boundaries of grinder remanufacturing to help businesses achieve unparalleled efficiency. This case study explores the remanufactured 340-20 centerless grinder for bars—a project that turned outdated Cincinnati …
Read MoreCase Study: Toyoda GL-6A OD Grinder for Sun Shafts Remanufactured to Better-Than-OEM Standards
- Feb 04, 2025
- Jeff Haines
The production of sun shafts is a critical process in manufacturing, and any inefficiency in this operation can have significant consequences. Aging grinder technology often leads to decreased production rates, suboptimal part quality and rising maintenance costs.This is where GCH Machinery’s remanufacturing solution comes into play. By introducing advanced technology, GCH transforms the remanufactured Toyoda …
Read MoreTransforming TWO Older USACH Grinders for a Green Future: How GCH Machinery Remanufactured two Usach 150-OD-2S for Hybrid Transmission Parts for a Major Automotive Corporation
- Jan 23, 2025
- Jeff Haines
The automotive industry is undergoing a transformational shift. With Hybrid becoming the future of transportation, manufacturers face mounting pressure to produce high-quality Hybrid components. This is where the GCH Machinery Retrofit division steps in, providing innovative solutions that bridge the old machinery to modern technology. This article examines GCH Machinery’s partnership with a global automotive …
Read MoreMeeting Industry-Specific Challenges with Custom Grinder Remanufacturing
- Jan 17, 2025
- Jeff Haines
Grinding machinery plays an indispensable role across manufacturing industries. From precision engineering in aerospace to high-volume production for automotive, grinders offer the accuracy and performance needed for critical operations. However, as technology advances, older grinders often struggle to meet new demands. Issues like reduced precision, frequent downtime and increased operating costs make outdated machinery a …
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GCH Machinery: Your Global Resource for Grinding Solutions
- Jan 17, 2025
- Jeff Haines
Precision grinding is at the heart of the manufacturing industry. From crafting intricate medical devices to large-scale automotive production, grinding plays a key role in ensuring exceptional precision and quality. To meet these diverse needs, companies worldwide trust GCH Machinery, a leader in advanced global grinding solutions.For over 55 years, GCH Machinery has been redefining …
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Maximizing Efficiency and Precision: Remanufacturing Gardner SDG6-42 Double-Disc Grinders for Connecting Rods
- Dec 11, 2024
- Jeff Haines
In today’s competitive manufacturing industry, maximizing efficiency and precision is more crucial than ever. The remanufacturing of equipment offers companies an edge by enhancing production rates, achieving tighter tolerances, and significantly reducing costs.GCH Machinery stands out with its remanufactured Gardner SDG6-42 double-disc grinder, designed explicitly for processing connecting rods. The aim is to offer a …
Read MoreRemanufacturing Cincinnati 350-20RK Grinders for Increased Efficiency and Productivity
- Nov 25, 2024
- Jeff Haines
In high-stakes manufacturing, every component needs to be flawlessly crafted, and this requires robust and reliable equipment. Among the hidden gems of this industry are grinders, essential tools that shape and smooth materials into perfect specifications. The Cincinnati 350-20 RK centerless grinder, a workhorse in many manufacturing setups, often finds itself at the heart of …
Read MoreHow GCH Machinery Supports Vehicle Manufacturers with Custom Solutions
- Oct 28, 2024
- Jeff Haines
In automotive manufacturing, where precision and efficiency often dictate success, having reliable machinery is crucial. Enter GCH Machinery, a leader in providing custom grinding solutions that support vehicle manufacturers in maintaining their competitive edge. But what exactly sets GCH Machinery apart, and how do we empower the industry with our innovative solutions? Let’s explore.Understanding the …
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Upgrading Your Gardner Double-Disc Grinder with Modern Technology
- Oct 22, 2024
- Jeff Haines
In the world of precision grinding, staying ahead of the curve is crucial for success. Gardner double-disc grinders have long been a staple in manufacturing units, recognized for their reliability and performance. But as technology continues to evolve, so should your machinery.Upgrading your grinding equipment is not just a luxury—it’s a necessity to keep pace …
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The Ultimate Checklist for Upgrading Your Old Double-Disc Grinding Machine
- Oct 14, 2024
- Jeff Haines
For businesses relying on double-disc grinding machines, the decision to upgrade rather than replace them can offer significant advantages. Not only can it be more cost-effective but upgrading also reduces downtime and leverages your existing machinery’s familiarity. Plus, it’s an environmentally friendly choice, as it extends the life of your equipment and reduces waste. This …
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Custom Modifications to Revive Your Old Cincinnati Centerless Grinders
- Sep 17, 2024
- Jeff Haines
Manufacturing businesses often find themselves at a crossroads, deciding whether to invest in new machinery or upgrade their existing equipment. For those using Cincinnati Milacron centerless grinding machines, custom modifications present a cost-effective solution. They extend the lifespan of these machines while enhancing their capabilities, offering a strategic advantage in a competitive market.In this blog …
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Unlocking Hidden Potential: Strategies for Maximizing Grinding Machine Output
- Aug 28, 2024
- Jeff Haines
Grinding machines play a crucial role in manufacturing, achieving precision and efficiency by creating high-quality components that meet strict standards. However, unlocking their full potential requires strategic optimization. This blog explores strategies for maximizing grinding machine output, enhancing your production processes and boosting profitability.Understanding the Importance of Grinding Machine Optimization Grinding machines are indispensable in …
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Modernize without Replacing: Grinder Remanufacturing as a Path to Increased Operator Safety
- Aug 28, 2024
- Jeff Haines
Did you know that a significant number of grinder-related accidents in manufacturing facilities are due to aging equipment? The prevalence of outdated grinders poses significant risks not only to machinery performance but more critically to operator safety. For many businesses, the high cost and downtime associated with replacing old grinders are challenges that seem insurmountable. …
Read More5 Ways Remanufactured Grinders Can Enhance Your Grinding Operations
- Jul 30, 2024
- Jeff Haines
Grinding operations are integral to the success of various industries, from aerospace to medical devices. Ensuring your grinding processes are efficient, precise and cost-effective is paramount to maintaining a competitive edge. One solution that has been gaining traction is the use of remanufactured grinders.There are numerous benefits of remanufactured grinders, including cost savings, enhanced productivity …
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Grinder Remanufacturing for the Bearing Industry
- Jul 24, 2024
- Jeff Haines
The bearing industry is the hidden backbone of countless machines and devices we rely on every day. Bearings ensure smooth operation in everything from vehicles to industrial equipment. But what happens when the grinders that produce these crucial components wear down? That’s where grinder remanufacturing comes into play.In this blog post, we’ll explore the critical …
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Why Should You Remanufacture Your Old Double Disc Grinder?
- Jun 25, 2024
- Jeff Haines
Is your once-reliable double-disc grinder slowing you down? Aging machines can lead to decreased accuracy, unexpected downtime and missed business opportunities. But there’s good news—remanufacturing offers a smarter, more cost-effective way to keep your grinding game strong.This blog post will explain how choosing to remanufacture your old double-disc grinder can restore its precision and efficiency, …
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When to Consider Upgrading or Remanufacturing Your Centerless Grinder
- Jun 24, 2024
- Jeff Haines
Centerless grinders play an indispensable role in machining, ensuring precision and efficiency in the production process. However, like all machinery, their performance can decline over time due to wear and tear, leading to decreased accuracy and increased downtime. Addressing this decline becomes crucial for maintaining optimal production levels. In this post, we will explore the …
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Remanufacturing vs. Replacing Your Grinder: Why Remanufacturing Is the Best Option
- May 30, 2024
- Jeff Haines
Grinding machines play a crucial manufacturing role in numerous industries such as automotive, aerospace, medical, agricultural and mining. These machines ensure precise finishing, improved surface quality and enhanced accuracy of components. Over time, however, even the most robust grinders can experience a decline in performance due to wear and tear. This brings businesses to a …
Read MoreOkuma Grinder Remanufacturing: Elevating Precision to New Heights
- May 09, 2024
- Jeff Haines
In precision grinding and machining, Okuma is recognized for its top quality and precision. However, even the most durable machines wear down over time, affecting their precision. Businesses face a choice: replace their machines or opt for remanufacturing. This article discusses the benefits of Okuma grinder remanufacturing, a process that not only restores machines to …
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Sustainable Engineering: How Surface Grinder Remanufacturing Contributes to Eco-Friendly Practices
- May 07, 2024
- Jeff Haines
In an era defined by our collective push toward environmental conservation, the manufacturing industry finds itself at a crossroads. New technologies and methodologies in production and engineering are not merely innovations but integral components in the fight against climate change. One such frontier is sustainable engineering, which champions eco-friendly solutions without compromising on quality or …
Read MoreRemanufacturing a Grinder for the Aerospace Industry
- Apr 09, 2024
- Jeff Haines
Precision is key in high-stakes aerospace manufacturing, where every aircraft component must meet strict quality, reliability and tolerance standards. The humble grinder, often underestimated yet essential, plays a vital role.But with technology advancing rapidly, older grinders may struggle to meet modern aerospace needs, and replacing these machines is costly and environmentally unfriendly. There is a …
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How GCH Machinery Can Help You with Microcentric Grinder Rebuilds, Upgrades, Remanufacturing and Retrofits
- Feb 28, 2024
- Jeff Haines
From precise automotive component production to crafting medical instruments, microcentric grinding is crucial in precision manufacturing. In this high-stakes industry, where micrometer tolerances and consistency are key, your equipment quality defines your output. But what if your lifeline—the microcentric grinder—starts aging, showing wear and declining performance?Meet GCH Machinery, the go-to solution for businesses and manufacturing …
Read MoreGrinder Rebuilding: Frequently Asked Questions and Answers
- Feb 21, 2024
- Jeff Haines
Grinder rebuilding is a cost-effective alternative to purchasing a new grinder. It can also be a great way to extend the life of your existing grinder and improve its performance. However, if you’re new to grinder rebuilding, you may have some questions. This FAQ will help you understand the process and answer some of the …
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The Advancements in CNC Grinding Machines: A Comprehensive Overview
- Feb 01, 2024
- Jeff Haines
CNC grinding machines play a pivotal role in modern manufacturing, employing computer numerical control technology to automate processes and achieve precise results. By using these machines, manufacturers can rapidly produce complex parts and components with a high degree of accuracy and consistency. The integration of artificial intelligence and robotics has ushered in a new era …
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Cincinnati Centerless Grinder Remanufacturing: A Cost-Effective Alternative to Buying a New Machine
- Jan 05, 2024
- Jeff Haines
Centerless grinding is a precision machining process that is used to remove material from a workpiece without the use of centers or chucks. Cincinnati centerless grinders are a popular choice for this process, due to their accuracy, speed and reliability. However, the high cost of purchasing a new Cincinnati centerless grinder can be a barrier …
Read MoreBringing New Life to CNC Grinders: GCH Machinery’s Remanufacturing Expertise
- Jan 04, 2024
- Jeff Haines
Grinding machines, or grinders, are power tools used to shape or smooth metal and other materials. Utilizing a rotating abrasive wheel, the machine cuts and removes excess material from workpieces.CNC grinders are important machines for precision-grinding applications. They use computer numerically controlled (CNC) technology to achieve extremely high levels of accuracy and consistency. However, over …
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How Remanufacturing an OD/Cylindrical Grinding Machine Improves Efficiency
- Dec 07, 2023
- Jeff Haines
OD/cylindrical grinding is an essential process in the manufacturing industry. It involves grinding the outer surface of cylindrical objects, which allows for a precise finish and tight tolerances. However, like any machine, cylindrical grinding machines can encounter various problems, including worn-out parts and outdated technology. These issues can lead to decreased efficiency, increased downtime and …
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Maximize Your Grinding Productivity with Remanufactured and Upgraded CNC Machines
- Nov 21, 2023
- Jeff Haines
Computerized Numerical Control (CNC) grinding machines or grinders are a type of machine that allows part machining to be carried out fully automatically. In other words, CNC grinding machines operate automatically with little intervention from a machine operator.One of the things that must never be compromised during the grinding process is precision. High precision is …
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The Benefits of Working with an Experienced Grinder Remanufacturing Team
- Oct 25, 2023
- Jeff Haines
Grinder remanufacturing is the process of disassembling old grinders and restoring existing grinders to a new-like condition. Remanufacturing goes beyond simple repairs; it involves integrating the grinder with advanced and state-of-the-art features and replacing old components with new ones to improve overall functionality.Remanufacturing your grinder is one thing; partnering with an experienced grinder remanufacturing company …
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The Benefits of Rebuilding or Upgrading Your Surface Grinder
- Sep 29, 2023
- Jeff Haines
Surface grinding plays a huge role in part finishing. Surface grinders use an abrasive wheel, a magnetic work-holding device known as a chuck and a rotary table. The abrasive wheel is used to grind the flat surface of the materials, while the chuck is used to hold or clamp the part in place to ensure …
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Grinder Remanufacturing for the Automotive Industry
- Aug 23, 2023
- Jeff Haines
Grinding machines are critical in achieving the required specifications and quality standards for automotive parts. Even minor deviations can impact the overall functionality and safety of vehicles. Critical equipment like this tends to wear out over time, which is why grinder remanufacturing is required. If done correctly, remanufacturing your old grinder should meet or exceed …
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GCH Machinery’s New Double Disc Grinder: A Precision Machine for High-Volume Production
- Aug 23, 2023
- Jeff Haines
One of the major problems of grinding flat and parallel parts is achieving flatness tolerances. What could be more annoying during grinding than reworking your parts and facing rejections due to inaccurate dimensions? Rework or scrapping of parts does not only add to production costs; it reduces the efficiency and mechanical strength of the workpiece.GCH …
Read MoreThe Benefits of Remanufactured Grinders: A Comprehensive Guide
- Aug 03, 2023
- Jeff Haines
Remanufacturing is the process of disassembling a machine into its individual components and then rebuilding it to meet current standards. This process is more comprehensive than a rebuild. A grinder rebuild typically involves inspecting, cleaning, and replacing worn or broken parts of the machine with a new one. Parts that are still functioning will not …
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Benefits of Rebuilding and Upgrading a Centerless Grinder
- Jul 12, 2023
- Jeff Haines
As the name implies, centerless grinders are machines that use abrasive cutting to remove material from workpieces without holding the workpieces in the center. It uses two grinding wheels rotating in the same direction but at different speeds. The workpiece is secured between the two wheels, and the speed at which the wheels rotate will …
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The Benefits of Upgrading Your Grinder with a Retrofit
- May 19, 2023
- Jeff Haines
Grinding is the process of removing material from a workpiece using a grinding wheel. This is a crucial process in manufacturing as it plays a huge role in the quality of the finished products. An efficient grinding machine is needed for this process; however, like any machine, grinders will always require an upgrade because with …
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How to Choose a Grinder Remanufacturer
- May 19, 2023
- Jeff Haines
Grinder remanufacturing is the process of rebuilding old grinders from the ground up. The grinder is completely disassembled, and all the components are replaced during this process. The process only allows for new components to be used. We only re-use the basic castings.In some cases advanced components will be retrofitted to expand the machine capabilities. …
Read MoreRemanufacturing and Reengineering Grinding Machines for EV Parts Manufacturing
- Apr 04, 2023
- Jeff Haines
As the world is going green and governments are looking to ban the sale of fuel-based vehicles around the globe, automotive manufacturers are switching from building internal combustion engine (ICE) vehicles to electric ones. This has brought about higher demands for EV parts manufacturing, especially as consumers are inclined to go for environmentally friendly technologies. Grinding …
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Why Retrofitting an Older Grinder Is a Good Idea
- Mar 20, 2023
- Jeff Haines
Many people believe that modern technology is better than older model equipment. Although modern technology and equipment are great tools, you can achieve a great effect with trusted and older equipment rather than throwing them away for newer ones.Even the best equipment ages over time. However, as long as older equipment serves aptly and gives …
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Why Having an Onsite Metrology Lab Ensures a Better Grinder Remanufacture
- Feb 20, 2023
- Jeff Haines
Metrology is broadly defined as the science of measurement. It encompasses experimental and theoretical measurement aspects at all uncertainty levels in any field of science, technology, engineering and mathematics. Metrology is a term commonly used in engineering because industrial production requires accurate measurement.What Is a Metrology Laboratory?A metrology lab is a facility where measurements are …
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5 Reasons Why You Should Remanufacture Your Grinder Instead of Buying New
- Feb 20, 2023
- Jeff Haines
Grinding machines are essential in manufacturing industries. They are used for shaping and grinding workpieces, and traditional grinding machines have been doing this for years. However, recently, there has been a larger demand for highly efficient grinders, leading to the development of automatic grinding machines.What then happens to the older grinders?Older grinding machines will neither …
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Automated Grinding Machines: Why Should You Automate Your Grinder?
- Feb 10, 2023
- Jeff Haines
Grinding machines play a vital role in the manufacturing industry. They are used to shape workpieces to the right size. This is done by using the abrasive wheel to cut or remove material from the workpiece to get a smooth and accurate surface. In short, grinding machines are used to reduce the size of different …
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CNC Controls Upgrade Makes the Most of Your Grinder & Workforce
- Apr 16, 2020
- Jeff Haines
A CNC controls upgrade for your manual grinder has a number of obvious benefits. New, updated controls will make your machine more accurate and precise, providing tighter tolerances. Replacement parts for new controls are also easier to find than parts for old, outdated manual controls, and the new systems are easier to maintain. Other benefits …
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Trust Your Blanchard to GCH Machinery
- Jan 06, 2020
- Brian Dechene
I recently read a magazine article about a grinding shop that performed all the maintenance itself on the shop’s Blanchard grinders. The level of their attention to detail was truly remarkable. But it’s also truly unrealistic to imagine most small shops could keep up with such a rigid, time-consuming routine that demands finely honed skills. …
Read MoreID & OD Grinding & the Grinding Process
- Nov 19, 2019
- Brian Dechene
People often talk about ID grinding and OD grinding as if each were one specific type of grinding. But both terms cover a wide range of concepts. Some initial definitions may help. What is an Internal Grinding Machine? “Internal grinding machine” is another term for an ID grinder. The process is also known as inside …
Read MoreGrinder Retrofit vs. Rebuild vs. Remanufacture: What’s Right for Your Shop?
- Oct 10, 2019
- Rob Webb
Retrofit, rebuild and remanufacture are often terms that are used interchangeably. But each is slightly different, and understanding those differences can help ensure you get the best work to meet your specific needs. Grinder Retrofit A grinder retrofit entails adding one or more components to a grinder to expand its capabilities. Examples include a servo …
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CNC Grinder Rebuild, from Start to Finish
- Sep 09, 2019
- Rob Webb
A CNC grinder rebuild is a process. It takes time, expert knowledge of grinders and grinding operations and a dedication to meeting customers’ needs.The first step in the process is to realize a grinder rebuild is needed. The usual signs include:Rising scrap ratesDecreasing part qualityMounting maintenance costsAging equipmentOnce you’ve decided that your CNC grinder needs …
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How to Decide to Automate Your Grinding Operation
- Aug 13, 2019
- Jeff Haines
Automation has become quite the buzzword, but there is such a thing as too much automation and poorly executed automation. Recognizing what your grinder needs and when it needs it is important. Use the six questions below to help find the right answer for your grinder automation needs. Does your grinder meet your current and …
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Introducing our new Double-Disc Grinder
- Aug 16, 2018
- Dan Geddes
If you still haven’t found a good reason to attend IMTS 2018 in Chicago, look no further. IMTS attendance means you’ll be able to stop by our booth and see our newest double-disc grinder. And the machine is definitely worth a look. Features include: Part tolerance to submicrons Configuration for rapid and easy setup Servo-controlled …
Read MoreGrinder Automation Projects that Enhance Productivity & Boost Operations
- Jul 23, 2018
- Dan Geddes
Last month, we provided an in-depth picture of our full, turnkey grinder remanufacturing services, which include all-new: Electrics Hydraulics Lube Pneumatics Tooling CNC dresser Automation robot/gantry In/post gaging Coolant system Mist collection But a fully remanufactured grinder isn't the only answer for manufacturers looking for productivity or process improvements. Especially for companies on tight budgets or …
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Taking the Time & Effort to Remanufacture Your Grinder & Boost Productivity
- Jun 25, 2018
- Jeff Haines
We’ve written before about knowing when to have your grinder remanufactured to keep it operating like new. But one hidden advantage of rebuilt grinders is that remanufacturing can actually make your grinder better than new, offering improved productivity beyond what your machine originally provided. Boosting productivity doesn’t happen by accident. It’s the result of a …
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Successful Grinder Rebuilds Rely on Good Communication
- Feb 01, 2018
- Jeff Haines
Last month, we covered the most important steps in preparing for a successful grinder rebuild. This month, we’ll talk about what to expect during the actual remanufacturing process. As with preparing for any type of machine tool rebuilding, when it comes to the project itself, communication is key. Transparency from Start to Finish Good communications …
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Getting the Most out of Your Grinder Rebuild – Before the Grinder Even Leaves Your Door
- Jan 02, 2018
- Dan Geddes
It’s one thing to know how to operate your grinders at peak performance, but it’s sometimes a completely different thing to know when to get a machine rebuilt and what to expect during the process. And timing does count. Unnecessarily delaying a grinder rebuild can cost your company time and money in the form of frequent …
Read MoreWhat It Takes to Succeed at Grinder Rebuilding
- Nov 28, 2017
- Dan Geddes
While many companies claim to be machine tool rebuilders, GCH Machinery has the unique ability to apply our many years of hands-on grinding experience, innovation and passion to your remanufacturing project. Combining cutting-edge technology with real-world experience, our engineering team can remanufacture and upgrade your grinder in less time than it takes other companies to …
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What Everyone Ought To Know About Shoe-Type Centerless Grinding
- Oct 12, 2017
- Brian Dechene
While reading a trade magazine last week, I came across an interesting article on shoe-type centerless workholding fixtures for grinding ID and OD surfaces on ball- and roller-bearing rings. Although the article provided a good overview of shoe-type centerless grinding, I’d like to take a deeper look at this important manufacturing operation. Traditional centerless grinding …
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How to Correctly Design an Internal Grind Process
- Aug 25, 2017
- Brian Dechene
So, you’ve been assigned the task of buying an internal (ID) grinder for a critical part that you have never produced. While intimidating, it’s by no means an impossible assignment. With the help of the information in this blog, you can develop common ground with your supplier, and you’ll have the tools to work with …
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Grinder Remanufacturing the Right Way
- Jul 25, 2017
- Jeff Haines
GCH Machinery is well known for its remarkable ability to turn older grinders into modern turnkey grinding system marvels. With engineering and production teams who are passionate about grinders, and a company philosophy that encourages innovation, excellence and ingenuity, it’s no wonder that customers are amazed by the dramatic transformation of their machine tools. Have …
Read MoreRemanufactured Grinder Establishes New Precision and Productivity
- Jun 02, 2017
- Brian Dechene
Fifty years ago, military aircraft moved at speeds of up to 400 mph. Today, they can slice through the air nearly four times faster and perform split-second-timed maneuvers. Fifty years ago, the grinders that helped produce aircraft components had accuracies measured in the thousandths of an inch. Today that tolerance is measured in microns. Thanks …
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Prep for Grinding Machine Delivery Ahead of Time
- May 01, 2017
- Rob Webb
Of course, if you’re asking “now what?” at this point, it’s too late. If your goal was a smooth installation and start-up for your soon-to-be-delivered grinding machine, you should have asked that a few weeks – or even months – ago. But let’s assume it’s not too late. In that case, your first step in …
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Automation Can Help Meet Manufacturing Challenges
- Jan 13, 2017
- Jeff Haines
A new year brings new changes. Some will be surprises, but some won’t be – especially for grinding machinery owners and operators who recognize the trends already at play in their industries. Three forces in particular look to have major impacts and likely will fuel an already increasing demand for further automated grinding systems. Shrinking …
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